Ultra-Precision Tooling for Optical & High-Accuracy Components
Optical-grade mold inserts and precision components supported by Japanese ultra-precision equipment and ZEISS metrology.
✓ Selected ultra-precision machining capability down to 0.0001 mm
✓ Highest stated ZEISS measurement accuracy of 0.00028 mm
✓ 5-axis machining, ultra-precision turning and controlled surface finishing
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Description
Optical-grade mold inserts and precision components supported by Japanese ultra-precision equipment and ZEISS metrology.
✓ Selected ultra-precision machining capability down to 0.0001 mm
✓ Highest stated ZEISS measurement accuracy of 0.00028 mm
✓ 5-axis machining, ultra-precision turning and controlled surface finishing
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ISO 13485 Medical QMS |
37 CNCs Machining |
0.00028 mm Measurement |
120+ Professionals |
Cleanroom 10K / 100K |
200 Sets Annual molds |
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Solving Precision & Optical Challenges
✓ Form, profile and concentricity variation
✓ Surface defects affecting optical or visual performance
✓ Dimensional drift during repeat production
✓ Mold wear affecting consistency and interchangeability
Applications
[ Optical Lens Inserts ] [ VR / AR Tooling ] [ Mirror-Finish Inserts ] [ Medical Optical Components ] [ Curved & Freeform Surfaces ]
Ultra-Precision Capability
✓ TOSHIBA ultra-precision machining and turning for optical inserts and curved surfaces
✓ YASDA 5-axis machining for complex geometry and multi-side features
✓ HAUSER coordinate grinding and precision surface grinding for critical references
✓ Mirror-finish and optical-grade surface finishing support based on project requirements
✓ ZEISS dimensional and profile verification using an agreed inspection plan
✓ Repeat manufacturing for approved replacement and interchangeable inserts
Materials We Work With
[ PMMA ] [ PC ] [ PEEK ] [ TPU ] [ Optical-Grade Engineering Plastics ] [ Mold Steels & Special Alloys ]
Advanced Equipment
YASDA | HAUSER | TOSHIBA | ZEISS
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Why MEIYA Stands Out
✓ Optical, medical and ultra-precision experience rather than general-purpose molding only
✓ Rare combination of ultra-precision turning, 5-axis machining, grinding and ZEISS metrology
✓ Support for mold inserts, complex machined components, complete tooling and small-batch validation
✓ Engineering review focused on datums, tolerance stack, surface requirement and inspection feasibility
✓ Replacement and repeat manufacturing support for approved customer-specific parts
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